SPE Expert System Content¶
The Static Pressure Equipment (SPE) expert system comes with the following elements:
Asset Types¶
Asset Type |
Description |
|---|---|
CML |
Condition Monitoring Location |
Corrosion Circuit (lvl 0) |
RBI Component (API 580) |
Corrosion Loop |
Corrosion Loop Grouping |
Dead Leg |
Piping Dead Leg |
Fired Heater |
Pressure Systems Equipment Parent |
Fired Heater Segment (lvl 0) |
RBI Component (API 580) |
Heat Exchanger |
Pressure Systems Equipment Parent |
Heat Exchanger Bundle (lvl 0) |
RBI Component (API 580) |
Heat Exchanger Vessel (lvl 0) |
RBI Component (API 580) |
Nozzle |
Nozzle |
Piping |
Pressure Systems Pipework Parent |
Piping Line |
Line level piping (below Corrosion Circuits - NOT RBI’d) |
Storage Tank |
Pressure Systems Equipment Parent |
Storage Tank Segment (lvl 0) |
RBI Component (API 580) |
Vessel |
Pressure Systems Equipment Parent |
Vessel Component |
Line level vessel (below Vessel Component (lvl x)- NOT RBI’d) |
Vessel Segment (lvl 0) |
RBI Component (API 580) |
WML |
Weld Monitoring Location |
Asset Information Groups (AIGs)¶
AIG Name |
Category |
Description |
|---|---|---|
Availability / Operability Status |
General Data |
|
Calculation Parameter |
General Data |
|
CML Inspection Plan |
Inspection / Mitigation |
|
CML WT History |
Inspection / Mitigation |
|
CoF Review |
CoF |
|
Dead Leg Assessment |
||
External Inspection Plan |
Inspection / Mitigation |
|
External: Metal Loss / Cracking |
DM Review |
|
General Data |
Pressure Systems Model |
|
HE External Cracking |
DM Review |
Identical to IC, but for outside of HE tube bundles |
HE External Metal Loss |
DM Review |
Identical to IML, but for outside of HE tube bundles |
Inspection History |
Inspection / Mitigation |
|
Inspection Planner |
Inspection / Mitigation |
Layout of individual inspection tasks |
Inspection Scheme |
Inspection / Mitigation |
Summarises the inspection requirement for the asset |
Internal: Cracking |
DM Review |
|
Internal: Metal Loss |
DM Review |
|
Metallurgical / Mechanical |
DM Review |
Metallurgical / Misc Damage Mechanisms from API 571 |
Piping Data |
General Data |
|
Risk Overview |
RBI |
|
Vessel Data |
General Data |
|
WML History |
Analysis |
|
WML Inspection Plan |
Inspection / Mitigation |
Risk Models¶
High-level diagram summarising risk assessment approach. It should identify each damage mode/mechanism as a single item and also call out compliance with individual codes.
Inspection / Maintenance Events¶
Event Type |
Description |
Assigned to Types |
|---|---|---|
Ad-Hoc Updates |
All |
|
Anomaly (Ad-Hoc) |
All |
|
CML - Grid UT |
CML |
|
CML - WT Reading |
CML |
|
CML - WT Reading Rejected |
CML |
|
Coating Application |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
Cracking Inspection |
RBI Level |
|
CUI Visual Inspection |
RBI Level, Piping Line, Vessel Component |
|
CVI (External) |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
CVI (Internal) |
Invasive Visual inspection of Equipment |
RBI Level, Piping Line, Vessel Component |
Dead Leg Survey |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
DPI Pre-Inspection |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
ECI Pre-Inspection |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
FM |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
GVI |
RBI Level, Piping Line, Vessel Component |
|
Lining Visual Inspection |
RBI Level, Piping Line, Vessel Component |
|
MPI Pre-Inspection |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
RT Pre-Inspection |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
Surface Prep |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
UT Pre-Inspection |
RBI Level, Piping Line, Vessel Component, CML, WML, Dead Leg, Nozzle |
|
WML - Cracking Inspection |
WML |
|
WT Survey |
RBI Level |
Dashboards¶
Template Name |
Description |
Category |
|---|---|---|
Anomaly Dashboard |
Primary interface for anomaly status, assignment and actions |
|
Inspection Dashboard |
For inspection scheduling and task assignment |
|
Risk Dashboard |
Overview and interface for high level risk assignment |
Reports¶
Template Name |
Description |
Category |
|---|---|---|
SPE - CML WT Tasks |
Generates CML WT Tasks as import sheet for selected workpack, with guidance included |
SPE Reports |
SPE - CML/WML IMR Listing |
[Generate in Excel] For child assets of the asset selected, this report displays a listing of the Inspection Plan for CMLs |
SPE Reports |
SPE - Dead Leg Register |
[Generate in Excel] For child assets of the asset selected, this report displays a list of dead legs along with dead leg details and last/next inspection date. |
SPE Reports |
SPE - DLR/TR Register |
For child assets of the asset selected, this report displays a list of defined life repair and temporary repair actions as well as the corresponding anomaly details including anomaly risk score |
SPE Reports |
SPE - Inspection Plan Listing |
For child assets of the asset selected, this report displays a listing of the Inspection Plan |
SPE Reports |
SPE - Inspection Plan Report |
This report displays Asset Description, Design Information, Current Condition, RBI Summary, Inspection Plan, Examination Scheme and associated Drawings |
SPE Reports |
SPE - RBI Summary Report |
For Corrosion Circuits select the RBI Asset only. For Pressure Vessels or Heat Exchangers select the Parent level Vessel or Heat Exchanger to generate for each RBI child asset. This report displays the PoF’s and CoF’s for RBI’ed Assets |
|
SPE - Elements |
A report containing multiple reports from the base system that can be used to help accelerate construction of other reports. Use the “Retrieve Element” button to transfer selected items to your new report. |
Miscellaneous |
Note
All dashboards and reports are present within the ‘SPE Elements’ report template and are created as required by the customer during configuration and are therefore editable.
Client-Specific Lists¶
Wood delivers “out-of-the-box” configuration for the global tables and lookup lists listed below. These tables and lookup lists are delivered without data. To ensure that the system works effectively, customers must populate them with their own company-specific data upon deployment. Wood can provide sensible default data if required.
Type |
Name |
Description |
|---|---|---|
Lookup List |
Coating Type |
A list of client specific coatings which map to None, Medium, High eg. Epoxy Phenolic; Epoxy Zinc Phosphate; Asphalt Mastic |
Lookup List |
CoF Scores |
List of CoF categories to suit client Risk Matrix eg. A;B;C;D;E |
Lookup List |
Condition of Work |
List of shutdown conditions required for enactment of inspection eg. Total plant shutdown; Online inspection |
Lookup List |
Material Spec and Grade - Piping |
List of Client Piping Material Specs eg. ASTM A105 / Gr…; ASTM A106 Gr A; ASTM A106 Gr B; ASTM A106 Gr C |
Lookup List |
Material Spec and Grade - Storage Tank |
List of Client Tank Material Specs eg. A36; A131-A, B, CS; A131-EH 36; A573-58 |
Lookup List |
Material Spec, Grade and Condition |
List of Client Vessel Material Specs eg. SA/GB 713 / Gr Q370R / Normalized; SA/JIS G3118 / Gr SGV480 / …; SA–1008 / Gr CS–A / … |
Lookup List |
PoF Scores |
List of PoF categories to suit client Risk Matrix eg. 1;2;3;4;5 |
Lookup List |
System Type / Fluid - Lookup |
Client System Types eg. Isomerization; Sour Water Stripper; Sulfur Recovery |
Lookup List/s |
Inspection Event Attributes |
There are ~50 lookup lists which are used in inspection event definitions that can be populated to suit existing client practices/procedures. eg. Coating Types; Coating Condition; Insulation Type |
Global Table |
Applicable Damage Mechanisms |
For each System Type add applicable DMs from set list eg. Isomerization; 09. Hydrochloric Acid Corrosion |
Global Table |
Database Configuration |
High level database specific info |
Global Table |
Inspection Effectiveness |
Assigns Effectiveness A..D for each Cof/PoF combination eg. 1,1,D; 1,2,D; 1,3,D |
Global Table |
Inspection Frequency Matrix |
Assigns Frequency (in days) CoF/PoF combination eg. 1,1,144; 1,2,144; 1,3,120 |
Global Table |
Remaining Life Factor |
Assigns RL ranges for each PoF |
Global Table |
Risk Rank Categories / Scoring |
Assigns PoF and CoF ranges for failures/year, Consequence Area, Financial Consequence, Spill Volume, No. Affected personnel etc. |
Global Table |
Risk Rank Categories / Scoring (Tube Bundle) |
Assigns PoF and CoF ranges for failures/year, Consequence Area, Financial Consequence for Tube Bundles only |
Global Table |
Risk Rank to Risk Score |
Assigns text value to each PoF/CoF combination |
Global Table |
Stress Value and MDMT |
List of Client Material Types with associated From/To Temps and From/To Stress Values eg. SA 240 Gr 2507 UNS S32750, 204.44, 260, 242005.99, 237869.13 |
Global Table |
Table 1A ASME BPVC II Part D and DM Applicability |
|
Global Table |
Table 4-1 - Max Allowable Shell Stresses and DM |
|
Global Table |
Table 5A ASME BPVC II Part D |
|
Global Table |
YS and TS (Piping) and DM Applicability |
|
Global Table/s |
Inspection Plan - |
There are 12 lookup tables which are used for the generation of inspection schemes, they include Inspection Plan - External Cracking and Inspection Plan - Internal Metal Loss etc. |