API 581 Expert System

Overview

The API 581 expert system incorporates the SPE and SPE+ expert system and provides a fully compliant API 581 assessment tool for analysis of equipment risk and inspection planning. This methodology is integrated into the SPE API 580 RBI functionality such that qualitative override – or assessment of non-API581 damage mechanisms – is possible. In addition to this, an API581 / SPE+ hybrid functionality is used which deploys SPE+ PoF assessment and API581 CoF assessment in the event that damage mechanisms are present that are NOT covered by API 581.

API 581 provides additional fully quantitative RBI methodology on top of SPE Plus.

Codes / Standards

23mins

Asset Types

In addition to the Asset Types listed in the follow table, API581 includes Asset Types defined in the SPE Expert System and Asset Types defined in the SPE Plus Expert System

Asset Type

Description

AST Bottom (lvl 1)

RBI Component (API 581)

AST Course (lvl 1)

RBI Component (API 581)

Corrosion Circuit (lvl 1)

RBI Component (API 581)

HE Tube Bundle (Contained)(lvl 1)

RBI Component (API 581)

HE Tube Bundle (Uncontained)(lvl 1)

RBI Component (API 581)

Heat Exchanger Vessel (lvl 1)

RBI Component (API 581)

Inventory Groups

RBI Component (API 581)

PRD (lvl 1)

RBI Component (API 581)

Vessel Segment (lvl 1)

RBI Component (API 581)

Asset Information

Asset

Description

Assigned to Type(s)

External Metal Loss / Cracking

PoF Calculation using API RP 581 3rd Edition

HTHA and Brittle Fracture

PoF Calculation using API RP 581 3rd Edition

Internal Cracking

PoF Calculation using API RP 581 3rd Edition

Internal Metal Loss

PoF Calculation using API RP 581 3rd Edition

Inventory Group Information

L2 CoF Calculations (1)

L2 CoF Calculations (2)

L2 CoF Calculations (3)

L2 CoF Calculations (4)

L2 CoF Calculations (5) - Flammable

L2 CoF Calculations (6) - Toxic

L2 CoF Calculations (7) - NFNT, Area, Financial

L2 CoF Calculations Summary

L2 CoF Inputs

Mechanical Fatigue

PoF Calculation using API RP 581 3rd Edition

PRD Data and Assessment

PRD RBI - Protected Component

Risk Models

High level diagram summarising risk assessment approach. (Should identify each damage mode/mechanism as a single item & also call out compliance with individual codes)

Inspection / Maintenance Events

In addition to the events listed below, SPE Plus includes Inspection / Maintenance Events defined in the SPE Expert System and Inspection / Maintenance Events defined in the SPE Plus Expert System.

Event Type

Description

Assigned to Type(s)

Defect Assessment (Part 5 Lvl1)

API 579 Part 5 level 1 defect Assessment

Defect Assessment (Pt4 lvl1) - GWL

General Wall Loss

PRD Inspection

Tube Bundle Inspection or Record

Dashboards / Reports

Template Name

Description

Category

API 581 COF Analysis

‘How to’ Guides

API 581 POF Analysis

‘How to’ Guides

API 581 Risk Assessment Results

‘How to’ Guides

Client Specific Lists

An implementation of API581 will require the population of the Client-Specific Lists defined in the SPE Expert System.

Revision History

The following table summarises new and updated feature sets that have been included in major releases of the Expert System.

Revision No.

Description

1-10

  • Refined inspection plan output to based coverage on risk as calculated at the target risk date and not immediate risk

  • Inspection Coverage recommendations provided and based on 581 logic

  • Hybrid asset (SPE+ PoF and API 581 CoF) created

  • All changes in SPE to Rev 84 ( Revision History )

  • All changes in SPE+ to Rev 22 ( Revision History )

A comprehensive (technical) list detailing ALL minor UI changes and bug fixes can be made available to customers who have a current subscription to this Expert System. Please email support@nexusic.com to request the complete list.